Composite Mat Locking System Development & S7 Pin Redesign
Lightweight composite mats could slide apart under traffic. The locking system, and a later S7 pin redesign, had to make the roadway behave as one unit.
Manufacturing Expertise. Bottom-line Impact.
When production bottlenecks, lead times extend, or margins shrink, I help manufacturing companies diagnose and fix broken processes. I discover the root cause, design the solution, and personally oversee the implementation to streamline your output and protect your profit margins.
Let's TalkServices
Evaluation. Engineering. Execution. One Seamless Solution.
01
Manufacturing & Operations
Improve the performance of existing manufacturing operations.
02
Product & Process Development
Turn ideas and difficult technical problems into manufacturable products and repeatable processes.
03
Expansion & Industrialization
Convert growth plans into operating manufacturing capacity.
04
Engineering & Technical Solutions
Solve complex problems that cross traditional engineering and manufacturing boundaries.
About
A Little About Me
With more than forty years of experience developing products, equipment, processes, and systems for demanding industrial applications, I help manufacturing facilities reimagine their approach by engineering new systems that eliminate operational constraints rather than treating symptoms.
My ApproachIndustries Served
Multidisciplinary Expertise in Manufacturing Environments
- Oil & Gas
- Pipeline & Fittings
- Composite Access Mats
- Heavy Equipment
- Other Manufacturing Industries
Case Studies
Thermal Humpback Diagnosis & Structural Correction
Installed mats humped in the afternoon heat and curled overnight. The cause was differential thermal expansion, not ordinary molding warpage.
Extruded Tee Manufacturing Process Recovery
Turn an unpredictable hot-forming process into repeatable commercial production of extruded pipeline outlets and split tees.
Let's Talk
Tell me where your production is stuck and let's start building solutions. ken@kenseaux.com